Process Flow
01 Distribution
Grey fabric check in
Following the different Knitting machine give the grey fabric different Lot number
Grey fabric Bar code
Each roll of fabric has a unique ID
Bucket Code
One bucket for one lot grey , ensure confusion between different grey fabric
Pre arranged pairing plan
All order information, grey fabric information, and planning information are directly integrated with production, making the inventory management of the white grey warehouse as the source more accurate, eliminating errors in fabric distribution or quantity, and facilitating traceability control.
02 Gasoline, Reservation
Steam
Fully release the internal stress of the fabric during the knitting process, reduce the uneven shrinkage of the fabric surface, and prevent the formation of straight wrinkles and streaks.
Pre-setting
Stabilize the fabric size to lay a foundation for subsequent processes and finished products.
03 Machine Cylinder Fiber Opening
Intense acid, high-temperature, and high-pressure fiber opening inside the cylinder
Based on the fiber characteristics, under the action of strong acid and the shear force generated by a powerful water flow inside the cylinder, a high-temperature, high-pressure chemical reaction causes the fibers on the yarn surface to break and fibrillate, resulting in a lush, napped appearance.
Strong acid action
Strong liquid shear force
Fiber-splitting emergence
High temperature and high pressure accelerate chemical reactions, while powerful water jets split the fibers, and a strong, steady flow ensures uniformity across the entire fabric surface.
Unfibrillation, surface smoothness
After fibrillation, Fiber splitting, with more feathers
04 Machine Cylinder Enzyme Wash
Continuous Sand Washing
Continuous type
95%
Lush, feathered fabric
95%
Fiber-splitting secondary fibrillation sand washing
90%
Consistent feel
100%
05 Dyeing
Airflow Dyeing
The physical and mechanical actions—such as atomized dye liquid, airflow propelling the fabric through the system, and the fabric’s continuous, repeated stretching and contracting within the vat—gradually soften the fabric throughout the dyeing process.
Low liquor ratio
Airflow Dyeing
Reduce pollutant emissions
Airflow, dye solution, and fabric—these three circulating systems ensure consistent color stability throughout the dyeing process, resulting in more vibrant fabric hues.
06 Color Matching for Samples
Double-checking
Human eyes perceive color through vision.
95%
Computer-based color measurement
95%
Guest sample comparison
90%
Cylinder color difference
100%
07 Gala Washed
High-Efficiency Knitted Water Washing
Using a high-efficiency washing machine specifically designed for knitting, excess lint is removed from the fabric surface, reducing fluff and fiber shedding while enhancing colorfastness.
Continuous operation
Overflow Cleaning
Large Rotary Drum Spray Cleaning
08 Finished Product Drying
New-generation Fujifilm drying and shaping machine
High-efficiency and energy-saving
95%
Even and stable airflow
95%
Controlling the moisture content of the fabric
90%
Pre-added skin-friendly softening agent
100%
09 Air Wash
Pentek Continuous Air Soft
Continuous air-softening treatment, bio-inspired apparel fabrics, and a fluffy, skin-friendly fabric surface
Continuous Soft
Aerodynamics
Biomimetic, soft physics for reducing pollutant emissions
10% Confirmed
The fabric is smooth and even.
The fabric is uniformly smooth and flat.
100%
Fabric specifications meet the standards
100%
Recreating the feel
100%
11 Finished product color matching
Finished Product Color Inspection
Re-inspect the fabric color while also confirming its texture.
Check the color
Test the feel
Test Metrics
12 Inspection Packaging
